Dual-Tower Sheet Metal VLS
Proudly Designed &
Manufactured in Canada
Store More Sheet Metal With Less Space
Double Your Sheet Capacity While Reclaiming Floor Space From Flat Sheet Metal Stacking
Sheet metal fabricators face constant tension between maintaining adequate material inventory and preserving production floor space. Conventional cantilever racks and floor stacking consume 1,200-1,500 square feet to store high-volume sheet inventories while requiring dedicated forklift aisles and certified operators for every retrieval. The Vidir Dual-Tower Sheet Metal VLS eliminates this trade-off through automated material handling for large-format metal sheets, storing up to 448,800 pounds across 68 positions in just 280 square feet — reclaiming up to 80% of floor area for production equipment or assembly operations.
This dual-tower sheet metal storage and retrieval system represents a fundamental advancement in automated sheet metal racking systems, using two structural towers with a centralized elevator to double storage capacity without expanding footprint. Unlike traditional metal sheet storage that exposes materials to forklift damage and manual handling risks, the enclosed vertical configuration protects sheets in dedicated cartridges while delivering them to ground level at the push of a button, eliminating overhead retrieval and reducing material handling injuries by 70-80%.
Engineered to accommodate 4-foot by 8-foot, 5-foot by 10-foot, 6-foot by 12-foot, and 2-meter by 4-meter sheet sizes with 6,600 pounds of capacity per position, the Dual-Tower VLS handles steel, aluminum, stainless, and specialty alloys across aerospace, defense, and industrial manufacturing applications. Configurable spacing supports 3.5-inch or 5-inch height per cartridge, enabling precise inventory organization while maintaining instant access to every sheet without searching through stacked materials or moving intermediate pieces.
Sheet Metal VLS Advantages
Maximize Sheet Metal Storage Without Expanding Your Footprint
The Dual-Tower Sheet Metal VLS is an advanced automated sheet metal storage rack designed to double your capacity within the same floor space. By utilizing vertical space and integrating a centralized lift between two towers, the system consolidates what would traditionally require multiple static racks and wide forklift aisles.
With support for multiple standard and oversized sheet metal formats, including 4' x 8', 5' x 10', 6' x 12', and 2m x 4m, the Dual-Tower Sheet Metal VLS provides flexible, high-density storage. The system can accommodate up to 68 storage positions, with each position capable of holding up to 6,600 lbs. This allows manufacturers to consolidate more material in a compact footprint, eliminating the need for additional warehouse expansion.
Improved Efficiency with Automation
Engineered for high-throughput environments, this automated sheet metal storage rack reduces retrieval time, increases material access speed, and eliminates inefficient manual handling. The dual-tower design enables faster transitions between material staging and processing while minimizing downtime caused by traditional storage systems, such as roll out racks and basic sheet racks. Because materials are delivered directly to the operator at ground level, workflows are simplified and forklift traffic is virtually eliminated.
Enhanced Workplace Safety
Handling heavy sheet metal manually or with forklifts introduces risk. The Dual-Tower Sheet Metal VLS removes these hazards by providing enclosed, automated delivery of material to a safe, ergonomic access point. By eliminating overhead retrieval and reducing reliance on certified forklift operators, the system supports safer operations and lowers the risk of workplace injuries and demand on staffing.
Reduce Sheet Metal Damage and Loss
Material damage often occurs during lifting, stacking, or repeated handling in static storage systems. The Dual-Tower Sheet Metal VLS reduces these risks by housing sheet metal in dedicated cartridges and automating their movement with precision. This reduces contact points and helps preserve surface quality, especially critical in aerospace, defense, and high-spec manufacturing. With fewer damaged materials and tighter inventory control, ROI is realized faster and more predictably.
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Engineering Excellence for High-Volume Operations
Store More in Less Space Than With Cantilever Racks
Traditional sheet metal rack systems consume 1,200-1,500 square feet with horizontal cantilever layouts requiring 12-14-foot forklift aisles. The Dual-Tower Sheet Metal VLS consolidates this capacity into 280 square feet by storing sheets vertically in two synchronized towers, reclaiming up to 80% of the floor area. This dual-tower sheet metal storage and retrieval system enables fabricators to maintain complete sheet inventories — multiple alloys, gauges, and sizes — without facility expansion, freeing reclaimed space for laser cutting equipment, press brakes, or value-added manufacturing operations that generate revenue rather than consume it.
Integrate Directly With Laser Cutters and Press Brake Lines
Traditional sheet metal storage solutions require manual transfer from storage racks to processing equipment, creating double-handling and workflow interruptions. The Dual-Tower VLS positions adjacent to laser cutting systems and fabrication lines with optional front or lateral input/output stations that automate material feed, reducing handling touchpoints while maintaining production continuity. Self-propelled carts travel on tracks to receive material from the VLS and deliver sheets directly to laser beds, supporting lights-out manufacturing initiatives and eliminating material staging areas that consume additional floor space.
Access Any Sheet in 60 Seconds Without Searching or Moving Stock
Manual sheet retrieval from cantilever racks or floor stacks forces operators to search inventory, move intermediate sheets, and operate forklifts through congested production areas, averaging eight to 15 minutes per retrieval. Automated material handling for large-format metal sheets delivers requested cartridges directly to ground level in under 60 seconds through a centralized elevator system, eliminating search time and material staging. Operators select sheet specifications via touch-screen interface, and the system automatically presents the correct cartridge at waist height, maintaining continuous production flow and preventing machine downtime from material delays.
Maintain Strict Material Traceability for Aerospace and Defense
High-spec manufacturing requires documented material traceability linking heat lots, mill certifications, and usage to specific production orders. The automated sheet metal racking system tracks every cartridge position with integrated inventory management that logs material specifications, certification numbers, and retrieval history. This digital record supports AS9100 aerospace quality standards, ITAR defense compliance, and ISO material management requirements while preventing unauthorized access to controlled materials through programmable user permissions and audit trail documentation.
Eliminate Forklift Accidents and Sheet Metal Surface Damage
Every forklift interaction with sheet metal storage creates opportunities for bent corners, scratched surfaces, and dropped materials that cost fabricators thousands in scrap and rework annually. The Dual-Tower VLS removes forklift dependency entirely through automated cartridge delivery, eliminating lift truck operation near production equipment and reducing workplace injury risks by 70-80%. Protected vertical storage shields sheets from environmental exposure, accidental contact damage, and handling scratches while maintaining organized separation by alloy type, gauge thickness, and material certification — preserving surface quality critical for aerospace and defense applications.
Scale Capacity Through Modular Tower Height Configuration
Sheet metal requirements evolve with production growth and changing customer specifications. The modular design accommodates capacity expansion by increasing tower height to 68 positions without facility modifications or additional floor space consumption. Multiple access points across front and side positions enable simultaneous loading and unloading operations, supporting high-throughput environments where material velocity drives production efficiency. This scalability protects capital investment while adapting to future manufacturing demands without requiring complete system replacement.
Transform Metal Sheet Storage With Accessories & Options
Single/Dual Side Access
Front Input/Output Station
Lateral Input/Output Station
Color Change (RAL)
PM Packages
Single/Dual Side Access
Front Input/Output Station
Lateral Input/Output Station
Color Change (RAL)
PM Packages
Related Products & Insights
Why Traditional Sheet Metal Storage is Holding You Back
Still relying on cantilever racks or static storage systems? You’re risking injuries, wasting space, and paying a premium for certified forklift operators. Discover how the Dual-Tower VLS eliminates these problems with automation that delivers real ROI.
Sheet Metal Storage for Less Volume
The single-tower Sheet Metal VLS is a proven solution for manufacturers looking to automate sheet metal storage in a compact, efficient footprint. With up to 32 storage positions, it’s ideal for operations with lower volume or limited height clearance. Same reliability. Same ergonomic access. Same floor space savings.
Automated Storage Built for Bar Stock
Vidir’s Bar Stock VLS is an automated vertical lift system designed specifically for storing and retrieving long, heavy items like bar stock, pipe, and tube. It protects inventory, reduces handling risks, and delivers material directly to the operator.
