What is a Pan Carousel?
A Pan Carousel is a vertically rotating Automated Storage and Retrieval System (ASRS) that brings inventory directly to the operator.
Unlike static shelving, where workers must walk, bend, and reach to access items, a Pan Carousel automates retrieval, reducing manual handling and streamlining operations.
Designed for manufacturing, logistics, and warehousing environments, the Vidir Pan Carousel can store up to 39,000 lbs of inventory in the footprint of a compact parking spot – giving you back valuable square footage.
Vidir’s Pan Carousel is an automated vertical carousel that provides a high-density storage solution, designed to save up to 75% of your floor space. It uses vertical storage to maximize capacity within a minimal footprint, making it a practical option for facilities looking to improve inventory management and efficiency. This high-density storage system integrates seamlessly with warehouse automation programs, delivering measurable improvements in both productivity and safety.
How Pan Carousels Work
- Inventory is stored in rotating carriers that move vertically, making use of previously wasted overhead space.
- Operators retrieve stored items at an ergonomic workstation, eliminating the need for aisles and reducing clutter.
- The result? A more compact, high-density storage system that accommodates more inventory in a smaller footprint.
Maximize Space: Vertical Carousels Build UP instead of OUT
Space optimization is the core benefit of vertical carousel systems. By utilizing vertical storage, facilities can reclaim up to 75% of their floor space with the Pan Carousel, opening up room for additional inventory, improved workflow, or expansion without costly facility upgrades.
The Case for Vertical Warehouse Storage
Expanding a facility outward comes with major costs – land acquisition, construction, zoning approvals, and operational disruptions. And that’s if it’s even an option. In contrast, leveraging vertical storage solutions allows businesses to maximize their existing footprint without the need for costly expansions.
- The industrial real estate market saw significant activity in 2024, with leasing volume growing 14.8% from the fourth quarter of 2023 to 105.7 million square feet , increasing competition for space and driving up costs.
- Construction costs for new industrial buildings have climbed significantly, averaging $214 per square foot for regional distribution warehouses and $238 for light industrial warehouses.
- Maximizing vertical storage can increase inventory capacity by up to 75% or even 85%, eliminating the need for expansion while optimizing existing space.
Watch how the Vidir Pan Carousel maximizes vertical space and streamlines warehouse operations.
Enhance Safety: Minimize Risk, Maximize Efficiency
Traditional warehouse storage requires workers to climb ladders, lift heavy loads, and maneuver through congested aisles. These conditions contribute to workplace injuries and inefficiencies. The Pan Carousel eliminates many of these risks by bringing inventory directly to the operator, improving ergonomics and reducing strain.
Vertical Carousel Safety Benefits:
- Minimizes physical strain: Eliminates excessive bending, reaching, and lifting.
- Reduces the risk of accidents: No need for ladders, forklifts, or unnecessary movement.
- Controlled access: Secure inventory management ensures that only authorized personnel can retrieve items.
By prioritizing safety, facilities not only reduce worker injury claims but also improve productivity with a more streamlined retrieval process.
Bonus: Labor Cost Savings with Vertical Carousels
An ASRS like vertical carousels can reallocate workers to higher-value tasks, cutting picking labor requirements by up to 66%. With skilled labor shortages at an all-time high, automated warehouse storage systems help businesses maintain productivity without relying on hard-to-find workers.
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Built to Last: Lower Cost of Ownership, Higher ROI
Not all carousels are created equal. The Vidir Pan Carousel is engineered for durability, reliability, and minimal maintenance costs – a key differentiator from competitor models that can require frequent repairs.
What Sets Vidir Apart:
- Overbuilt for performance: Heavy-gauge steel construction ensures longevity.
- Lower maintenance costs: Unlike competitors, Vidir carousels are designed to operate efficiently with minimal upkeep.
- Custom-built to fit your needs: Tailored configurations ensure the carousel integrates seamlessly with existing workflows and inventory management systems.
With a Pan Carousel, businesses can reduce downtime, avoid costly repairs, and maximize operational efficiency – all while keeping purchase costs competitive with the industry’s repair-heavy alternatives.
Ready to reclaim your space?
Maximizing storage space doesn’t require expanding your facility – it requires thinking vertically. The Vidir Pan Carousel transforms underutilized warehouse space into a high-density, safety-enhancing, and cost-effective storage solution.
Take the next step toward smarter warehouse storage.
